Record Number: 2464
CIS Descriptors: BURNS
CONFINED SPACES
ADHESIVES
PUBLIC WATER SUPPLY
INSULATING WORK
DATA SHEET
SAFETY AND HEALTH TRAINING

FATALITY REPORT



REPORT CHARACTERISTICS:

DONOR: Office of the Chief Coroner
JURISDICTION: Ontario
REPORT TITLE: Verdict of Coroner's Jury
INDIVIDUAL PRESIDING: Dr. C. Blount, Coroner
PLACE OF INQUIRY: Haileybury
DATE OF INQUIRY : 1991-05-16

INFORMATION ABOUT DECEASED:

NAME: Brian Duff
OCCUPATION: Unavailable
INDUSTRIAL SECTOR: Unavailable

ACCIDENT INFORMATION:

DATE OF FATALITY : 1990-06-26
PLACE OF FATALITY: Wellesley Hospital, Toronto
BRIEF CAUSE OF DEATH: Extensive burns.
BRIEF MANNER OF DEATH: He ignited the torch and a flash fire occurred
from the fumes of the Bakelite Air-Bloc 21 Glue.
ACCIDENT DESCRIPTION:
Brian Duff and his supervisor, Colin Bennett, both employees of Bennett
Mechanical Installations Ltd. of Millgrove, Ontario, were working in a
confined space using a WHMIS Class B substance and also an acetylene
torch. The confined space in which the men were working was a fresh
water pumping station which ordinarily would not be prone to collecting
hazardous vapours. The men were affixing styrofoam SM insulation to the
inside concrete walls using Bakelite Air-Bloc 21. This type of
insulation is that commonly used on the inside and outside of basements.
This Bakelite Glue is the most commonly used glue for this purpose.
What was unusual was that this was a confined space, that the men were
not accustomed to doing this type of job and that the inside walls were
wet from condensation.

On the first day, the men opened a five gallon pail of Air-Bloc 21 and,
noticing the WHMIS Class B label, they performed experiments to
determine the safety of the product. They dabbed some of it on the
inside wall of the lower lift pumping station and applied an acetylene
torch. It burned only as the flame was applied and immediately went out
when the flame was removed. They concluded from this that there was not
much danger. They then repeatedly ignited the torch over a six hour
period on the first day of work to dry the cement wall before applying
the glue. Half of the five gallon pail was used in that first day of
work. Then the pail was left in the pumping station overnight. The
next day, Brian Duff returned alone to the worksite and climbed down
into the lower lift pumping station. Although there was a strong odour
of fumes, he lit up the torch. There was a fire and an explosion which
burned 80% of his body.

RECOMMENDATIONS ISSUING FROM INQUIRY:

1. When a worker is working with any hazardous ingredients, should
automatically have proper ventilation when work is in progress.

2. The individual using any products on jobsite should read and understand
the label before using it.

3. The handbook named "Occupational Health and Safety Act and Regulations
for Industrial Establishments" should be written in laymen terms so
anyone can understand it.

4. There should be more inspectors in the Ministry of Labour, in the
construction department.

5. Also, more safety training on hazardous material and flammable should be
available.

COMMENTS ON RECOMMENDATIONS BY CORONER:

These men did not recognize they were working in a confined space as defined
by the Occupational Health and Safety Act. They did not have available to
them the material safety data sheet for Air-Bloc 21.

At the inquest it became clear from the testimony of the witnesses and the
Ministry of Labour representative, Mr. Marlow, that the Occupational Health
and Safety Act regulations are complex and ambiguous. Technically, the
lower lift pumping station may not have been defined as a confined space
until after the naptha based glue was brought into it. Follow the accident,
four or five places at the water treatment plant were identified as confined
spaces and labelled.

1. This also refers to recommendation #3. These recommendations of the
jury are, in my opinion, endorsements of the Occupational Health and
Safety procedures for dealing in confined spaces. The two men working
with Air-Bloc 21 had conducted their own flammability test. It is a
lesson for everyone that repeated ignition of an acetylene torch in the
presence of Bakelite Glue did not result in a fire or explosion on the
first day. Unfortunately, confidence was obtained the first day which
diminished their attention to this danger on the second day when the
fire and explosion occurred.

2. This recommendation was in the form of a judgement of the actions of the
two men and the jury complied with my instructions to delete this from
their verdict.

3. See recommendation #1.

4. Clearly there is a dilemma with the Occupational Health and Safety
Regulations for Industrial Establishments. The regulations are
extensive, the wording is complex and the definitions are to some degree
ambiguous. This recommendation refers to that. It seems that to make
the regulations more specific in regards to the particular circumstances
of this accident would mean making the regulations even lengthier and
more complex.

5. The Ministry of Labour inspector described the difficulty and complexity
of training required to understand the Act and how to work safely in
confined spaces. He testified that he did not really have anywhere to
refer people to for this training. Lawyers at the inquest recommended
that recognized and widely available training courses on working in
confined spaces be available for the referral of contractors and
workers. I believe that this was what the jury intended by this
recommendation.