Record Number: 2800

FATALITY REPORT


REPORT CHARACTERISTICS

Donor: Office of the Chief Coroner
Jurisdiction: Ontario
Report Title: Verdict of Coroner's Jury
Individual Presiding: Dr. C. Eisener, Coroner
Place of Inquiry: Dryden
Date of Inquiry: 2003-06-16

INFORMATION ABOUT DECEASED

Name: Bryian (Bryan) E. Smith
Occupation: Driller
Industrial Sector: Quarrying/gravel pits industry

ACCIDENT INFORMATION

Date of Accident: 2001-04-02
Place of Accident: Nelson Granite Quarry, Docker Township
Brief Cause of Death: Explosion with multiple lethal injuries, including decapitation
Brief Manner of Death: Accidental

Accident Description:
Mr. Bryan Smith was an employee of the Nelson Granite Quarry. On April 2, 2001, Mr. Smith was employed in his occupation. A few days prior to April 2, 2001, holes had been drilled in the granite rock at the quarry with a large drill. The next step of the operation would normally have been to put explosive charges into these drill holes in order to break the block of rock free. However, as sometimes happens in the spring of the year, ground water had seeped into the cracks and frozen. It was necessary to clean the ice out of these holes in order for the blasting to proceed. Mr. Smith was engaged in removing the ice from the holes. This was done by using a device designed to generate steam. The device is attached to a hose through which the steam could be directed into the holes to melt the ice. An explosion occurred resulting in the total disruption of the steam vessel into two parts. The top portion of the steam vessel went through the air as a projectile, landing some 200 meters from the site of the explosion. During the explosion, Mr. Smith was killed, in all likelihood by being struck by the top portion of the steaming device. Reconstruction of the accident scene appeared to indicate that he was working over the device when the explosion occurred.


 

Recommendations Issuing From Inquiry:

1. Boiler Pressure Vessels Act should be reworded regarding the definition of a low pressure
boiler to provide clarity. Chapter B9(l) specifically excludes boilers that are capable of a gas or vapor pressure over 15 pounds.


2. Designs for shop built, low pressure boilers should be submitted to an engineer for approval. Usage instructions or cautions should be provided with the approval of the engineer. Regular (yearly) inspections should be conducted by the appropriate authority, to ensure design is adhered to. Inspectors should be instructed to watch for such devices on site with the purpose of instructing in dangers and bringing equipment up to standards, i.e. adding pressure release valves or pressure gauges.


3. Maintenance and modifications of all equipment should be done only by qualified personnel.


4. "Lock out' procedures should be followed on equipment that is intended to remain inoperable.


5. Tiger torches should be required to have safety features so that they cannot be left unattended, or so that they turn off the flow of propane when the flames goes out, i.e. spring triggers or thermal couplers.


6. Public education and awareness regarding the danger potential of low-pressure steam vessels should be increased.


7. Clear lines of authority should be established at the scene of an accident. Any persons arriving on the scene should be informed of who is in charge at any given time.


8. Any authority or agency called to the scene of a fatal accident should always file a complete report, even if it is discovered that they have no jurisdiction.

Comments on Recommendations by Coroner:

1. The Jury heard evidence that steam generating vessels are exempt from the Act providing
a) they have less than 30 square feet of heating surface, b) they have a capacity of less than 1.5 cubic feet, and c) they are intended to be used at a pressure of less than 15 psi. Under that definition, the steam generating device in question at this inquest was exempt from the Act. It was noted, however, that by closing a simple gate valve, that the appliance could generate pressures far in excess of 15 psi, and that this in fact may have happened. The Jury felt that if a vessel could generate pressures over 15 psi, regardless of the intent, it should be covered by the provisions of the Boiler Pressure Vessels Act. This could be accomplished by changing the wording of Chapter B9(1) from the word 'intended' to the words "capable of".


2. The Jury heard evidence that this was indeed a home built vessel and that home built
vessels such as this are endemic in the North, anywhere where water pipes freeze. The jury heard evidence that there were literally hundreds, or perhaps thousands, of these vessels across the North, used by plumbers, camp operators and owners, etc., for the purpose of thawing water lines, steam cleaning applications, etc. As noted above, these vessels are exempt from the Boiler Pressure Vessel Act, and indeed are not covered by any act of legislation. While some of these vessels may be well built, well engineered, well designed and very safe, there is little doubt there are others that are not. The Jury felt that public safety would be increased by having any such vessel built to specification and plans drawn up by an engineer, with usage instructions and cautions in the use of the vessel provided by the engineer who designed the vessel.

Further, the Jury heard evidence that this vessel, at the time of the accident, was very different than when it had originally been constructed about 15 years previously. The vessel had originally been constructed with both a pressure relief valve and a pressure gauge on it. Over the subsequent years, both of these safety features had been removed. These changes to the vessel had likely been made by the quarry workers in the field without the knowledge or assistance of qualified mechanics or the quarry management. The vessel originally had a handle on a gate valve to allow one to close the valve during transportation and storage of the vessel. The handle had been removed to prevent the gate valve from being closed. It was used in such a condition for several years. Unfortunately, someone (perhaps the deceased) nonetheless found a way to close the valve, presumably to assist in transporting of the steam device. It would appear that the gate valve had been closed by the use of a nut and a wrench.

It was noted during the inquest that many of the employees of the granite quarry are used to working independently - i.e. performing simple maintenance on their equipment without the knowledge or assistance of qualified mechanics or of the quarry management. It would appear that all of these modifications that I have mentioned were done under such circumstances. Yearly inspections would help to make sure that these vessels were maintained in a proper condition, safe for the purpose for which they were intended.

It was also noted during the inquest that the original design specifications of the particular steamer were not, perhaps, as stringent as they could have been. One witness stated that the discharge pipes should have been larger, and more than one witness indicated that the original safety relief valve was set at about 70 psi (it was a standard water heater pressure relief valve) and that a valve should have been properly sized and set to release at a lower pressure. Presumably these possible deficiencies would not have occurred had the vessel been designed by an professional engineer.


3. Please see paragraphs above.


4. During the inquest, the Jury heard evidence of the lock Out Procedures Used by Nelson
Granite, which are somewhat above and beyond what they were several years ago, including wheel chalks on all moving equipment, lock out tags, removing keys, etc. The Jury were impressed by the safety standards of Nelson Granite in this regard. I note, however, that the steamer tank with the gate valve closed was not in a safe operable condition and that there was no safety lockout procedure for this particular vessel in that it was the intention of the management that the gate valve on this particular vessel never be closed.


5. The Jury heard evidence that when the steam device was filled with a normal five gallons
of water, it would take several minutes of heating the boiler with a propane burning "Tiger Torch" for the water to be sufficiently heated to produce steam. During this time is was possible that "flame outs" could occur where a gust of wind would blow out the flame, leaving unburned propane to accumulate in the vicinity. Apparently tiger torches are not designed to be left unattended for this reason; nonetheless, they sometimes are. The Jury heard evidence that there are torches available that have thermal coupler devices so that if the flame goes out, the flow of propane is decreased or ceases. I believe the Jury are also aware of such simple devices as butane cigarette lighters, etc., where if one's finger is removed from the "trigger" the flow of fuel ceases. I believe the Jury's recommendations speak to the fact that a propane device such as a tiger torch, if left unattended, is very hazardous, and that one of the safety features mentioned should be integral in propane devices such as tiger torches, to mitigate this hazard.


6. The Jury heard evidence that these low pressure steam vessels were very common. The
Jury heard evidence that these vessels, under some circumstances, can be extremely dangerous. The Jury believes that the dangers presented by these vessels are probably not appreciated adequately by the operators of the vessels.


7. The Jury heard evidence from one witness who stated that the scene was chaotic and that
there did not appear to be any clear line of authority as to who was in charge. This was refuted by
another witness (O.P.P.) Ident officer, who was quite sure of the lines of authority and who was in
charge. I note that there were many agencies present, including Fire Marshall's Office, the Technical Standards and Safety Authority, Municipal First Response Team, the O.P.P. Identification Unit from Kenora as well as the O.P.P. Dryden Detachment, the Ministry of Labour, and the investigating coroner. I can certainly appreciate that the scene may have appeared disorganized to some observers, although I do not believe this to be the case.


8. The Jury heard evidence that both the Fire Marshal and the Technical Standard and Safety Authority were in attendance at the scene, however, neither of these agencies filed a report. The Jury heard evidence from one witness stating that both of these agencies performed an initial investigation, sufficient to determine that they did not have jurisdiction in this investigation, and thus both of the agencies left without completing their investigations or filing a report.

It was stated by another witness that there appeared to be a conflict of personality between the personnel involved with these agencies, and this witness speculated that the personnel involved in these agencies may have left the scene prematurely, and not completed a report over this issue.

The Jury felt that if an agency were to attend the scene it should file a report, even if the agency did not have jurisdiction. It is recognized that this would not help prevent future deaths under similar
circumstances, but would clarify things for anyone reviewing the investigations later on.



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