Record Number: 1821

FATALITY REPORT



REPORT CHARACTERISTICS:

DONOR: Office of the Chief Coroner
JURISDICTION: Ontario
REPORT TITLE: Verdict of Coroner's Jury
INDIVIDUAL PRESIDING: F Demanuele MD, Coroner
PLACE OF INQUIRY: Toronto
DATE OF INQUIRY : 1986-09-03

INFORMATION ABOUT DECEASED:

NAME: Babu Vadgama
OCCUPATION: Unavailable
INDUSTRIAL SECTOR: Manufacturing

ACCIDENT INFORMATION:

DATE OF ACCIDENT : 1986-05-30
PLACE OF ACCIDENT: 22 Carnforth Drive, Toronto
BRIEF CAUSE OF DEATH: Complications arising from extensive burns.
BRIEF MANNER OF DEATH: Death as a result of submersion by accident into a
tank of caustic soda which occurred at his place of employment, Vacuum
Metallizing Limited.
ACCIDENT DESCRIPTION:
Babu Vadgama was employed as a helper in a stripping room of Vacuum
Metallizing Limited. While he was standing on a platform placing metal
racks in a 1200 gallon capacity vat containing caustic soda solution
heated to 200 degree F and while he was left alone as his workmate left
the room temporarily, he accidentally fell into the vat of caustic soda
from which he immediately extricated himself.

As a consequence he suffered chemical burns to 90% of his body
(excluding his head).

In 1974 Mr Vadgama had a malignant tumour of the cerebellum resected and
treated by radiation and was left with residual weakness on the left
side of the body, some degree of incoordination, difficulty with balance
and intention tremor.


RECOMMENDATIONS ISSUING FROM INQUIRY:

1. A fundamental change in the actual stripping procedures when using tanks
of the size used in this case. At present, primitive means are used to
manually raise and lower racks and to disentangle lid chains. These
should be changed to a safer system that keeps workers away from the
caustic tank. A cage raised and lowered by a hoist on a rail seems to
us a feasible, low-cost alternative. Refilling and emptying this
proposed cage can be accomplished off-site, and through its side. The
hinged, hoistable doors presently installed should be removed and their
function assumed by a lid on top of the suggested cage.

2. The required use of face masks and coverall safety suits in view of the
present danger from splashing.

3. The testing under simulated emergency conditions of the cleansing
equipment for accidents in order to acquaint workers with its location
and operation.

4. An increased attention on the part of the plant safety committee to the
establishment of emergency procedures and to the worker's ability to
follow these procedures.

5. A manadatory medical examination for prospective workers in situations
as hazardous as the one in this case, as a means of protection both for
themselves and their fellow workers.

6. That in the interests of long term safety, the resources of the Ministry
of Labour be expanded in order to allow for more thorough and frequent
inspections. We are also concerned with providing inspections of a
higher calibre. We were struck by the fact that the testimony of the
Ministry of Labour official in no way suggested improvements in the
stripping procedure that would eliminate the problems that we have
observed.



COMMENTS ON RECOMMENDATIONS BY CORONER:



1. Various forms of racks, called spiders, having complicated awkward
shapes which makes them easily tangle with each other, have to be placed
and removed manually by the workers standing beside the edge of the tank
which reaches below waist level. Problems were described with the
chains lowering and raising the lids to the tank. One of the most
frequent hazards is splashing of the corrosive solution. Workers
leaning over the surface of the tank are exposed to the toxic fumes
given out of the heated solution.

5. Mr Vadgama had a history of a serious past illness which left him with
some degree of disability. The jury felt that this may have been a
major contributing factor to this accident. If Mr Vadgama had a
pre-employment physical examination regarding his suitability for this
dangerous job he may have been advised to seek another employment.
Experts from the Ministry of Labour were not clear as to what part of
the Act would make a pre-employment examination mandatory.

6. Three contraventions of the Health and Safety Act regulations were
discovered in the operation of the stripping room after the accident:
1) the height of the edge of the tank above the surface of the platform
was 4 1/2 inches shorter than the height required by the regulation: 2)
there was no eye-wash basin and deluge shower as required by the act:
and 3) the surface of the platform needed repair. The jury realized
that there were deficiencies in the inspection procedures of this plant
and also recommended that the safety committee should become more active
in drilling exercises and in education of safety measures to the workers.






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